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Solutions to Laser Welding Defects

Solutions to Laser Welding Defects   As industrial manufacturing develops in the direction of high-end, intelligent, and green, driven by the demand for new energy vehicles, lithium batteries, semiconductors, and emerging markets, the demand for laser welding continues to be stimulated, and the application scope and market continue to expand. Especially in the fields of consumer electronics, new energy vehicles and other fields, the requirements for laser welding are getting higher and higher, providing a huge market space for laser welding. However, any processing method will produce certain defects or defective products if its principles and processes are not mastered, and laser welding is no exception. Only by having a good understanding of these defects and learning how to avoid them can we better utilize the value of laser welding and process products with beautiful appearance and high quality. Through long-term experience accumulation, QUESTT welding application engineers have summarized some solutions to common welding defects for reference and communication by industry colleagues! 1.Crack The cracks generated in continuous laser welding are mainly thermal cracks, such as crystal cracks, liquefaction cracks, etc. The main reason is that the weld produces a large shrinkage force before it is completely solidified. Measures such as wire filling and preheating can reduce the cracks. or eliminate cracks. 2. Stomata Porosity is a defect that is easily produced in laser welding. The molten pool of laser welding is deep and narrow, and the cooling rate is very fast. The gas generated in the liquid molten pool does not have enough time to escape, which can easily lead to the formation of pores. However, laser welding cools quickly and the pores produced are generally smaller than traditional fusion welding. Cleaning the workpiece surface before welding can reduce the tendency of pores, and the direction of blowing will also affect the occurrence of pores. 3. Splash The spatter produced by laser welding seriously affects the surface quality of the weld and can contaminate and damage the lens. Spatter is directly related to power density, and appropriately reducing welding energy can reduce spatter. If penetration is insufficient, the welding speed can be reduced.   4. Undercut If the welding speed is too fast, the liquid metal from the back of the small hole pointing toward the center of the weld will not have time to redistribute, and will solidify on both sides of the weld to form undercuts. If the joint assembly gap is too large, the melted metal for filling the joints will be reduced, and it is easy to produce undercuts. At the end of laser welding, if the energy decrease time is too fast, the small hole will easily collapse, resulting in local undercut. Controlling the power and speed to match can effectively solve the problem of undercut. 5.Collapse If the welding speed is slow, the molten pool is large and wide, the amount of molten metal increases, and the surface tension is difficult to maintain the heavier liquid metal, the center of the weld will sink, forming collapses and pits. At this time, the energy density needs to be appropriately reduced to avoid The molten pool collapsed. Correctly understanding the defects produced during the laser welding process and understanding the causes of different defects can help us solve the problem of abnormal weld seams during the laser welding process in a more targeted manner.

2024

03/06

Technology breakthough in our company:6 Axis robot automative laser cleaning machine has been designed

​   The 6-axis robot laser rust removal machine is a cutting-edge technology that has revolutionized the industrial sector. It is a high-tech equipment that is designed to remove rust and oxide layers on metallic surfaces using laser beams. This machine is a game-changer in the industrial sector, and it has brought a lot of benefits to various industries. One of the key advantages of the 6-axis robot laser rust removal machine is its efficiency and speed. The machine is fitted with advanced technology that enables it to work at high speeds, removing rust and oxide layers in a matter of minutes. This is a major advantage because it enables industries to increase their productivity and efficiency. The machine is also designed to be very precise, which is an essential factor in the industrial sector. The laser beam is directed at the rusted surface, and it removes only the rusted layer, leaving the underlying surface unaffected. This precision ensures that the surface of the metal is left smooth and clean, ready for further processing. Another key advantage of the 6-axis robot laser rust removal machine is its versatility. It can be used in various industries, including automotive, aerospace, and manufacturing. This versatility ensures that the machine is not limited to one particular industry, and it can be applied in multiple settings. The machine is also very user-friendly, and it does not require extensive training to operate. The 6-axis robot laser rust removal machine is easy to set up and operate, making it a suitable equipment for various skill levels. In conclusion, the 6-axis robot laser rust removal machine is an advanced technology that has brought a lot of benefits to various industries. Its efficiency, precision, versatility, and user-friendliness make it a game-changer in the industrial sector, enabling industries to increase productivity and efficiency. ​

2024

01/26

Robot laser welding

In recent years, the field of manufacturing has been revolutionized by technological advancements. One such innovation is robot laser welding. This technology has taken the manufacturing industry by storm due to its precision, accuracy, and speed. So what is robot laser welding, and why is it beneficial? Robot laser welding is a method of welding that involves the use of a laser beam to create a weld. The laser beam is aimed precisely at the area to be welded, with the welding process taking place at high speed and accuracy. The process is controlled by a computer, which ensures that the weld is as precise as possible. There are many benefits of robot laser welding. Firstly, it allows for faster and more accurate welding, leading to an increase in efficiency and productivity. Secondly, the process produces less waste compared to traditional welding methods. Using robots also helps to create safer working conditions, as they are able to carry out dangerous tasks without posing any risks to human workers. Robot laser welding has a wide range of applications in industries such as automobile manufacturing, aerospace, and electronics. In fact, many companies have already integrated this technology into their manufacturing processes. It not only improves the quality of their products but also helps to reduce costs in the long run. Furthermore, robot laser welding is an environmentally friendly method of welding. The process involves less waste and produces fewer emissions, making it a sustainable choice for the future of manufacturing. In conclusion, robot laser welding is one of the most innovative and exciting technologies to emerge in recent times. Its precision, accuracy, and speed make it an ideal method of welding, with benefits such as improved efficiency, safer working conditions, and environmental sustainability. If you are looking to enhance your manufacturing operations, it is definitely worth considering integrating robot laser welding into your production process.

2024

01/19

Questt Laser Produces and Ships 2000W Laser Welding Machine

Last week, our company successfully manufactured and shipped a state-of-the-art 2000W laser welding machine. This achievement marks another significant milestone in the development of advanced technology equipment within our organization. Production Process Overview: The production process for this high-powered laser welding machine involved multiple stages that required meticulous attention to detail at every step. The team responsible for its creation had to ensure that each component was fabricated with precision and accuracy while maintaining strict quality control standards throughout the entire assembly line.   Key Features & Benefits: This innovative piece of machinery boasts several key features designed to enhance productivity and efficiency across various industries. Its powerful 2000W output allows it to handle even the most demanding welding applications quickly and efficiently. Additionally, its compact design ensures easy integration into existing production lines without requiring significant modifications or additional space requirements. Impact on Industry: With its superior performance capabilities, this new addition to our portfolio is poised to revolutionize the way businesses approach their welding needs. By providing an efficient and reliable solution for complex welding tasks, we aim to help companies streamline their operations and improve overall profitability. Conclusion: We are proud to have added yet another cutting-edge technology to our growing list of accomplishments. As always, we remain committed to pushing the boundaries of what's possible through continuous research and development efforts. With this latest feat under our belt, we look forward to continuing to drive progress and innovation in the field of industrial automation solutions.

2024

01/12

Warmly Celebrate Our Old American Customer Who Ordered Ten Sets Suitcase Laser Cleaning Machines

    Just last week, we signed a big order for ten 200-watt laser cleaning machines. This is another million-dollar order after the solar production line.   Of course, this is inseparable from the unremitting efforts of our sales manager and other involved person. When customers purchased sample orders in the early stage, we spent nearly two months providing customers with various improvement plans. The eight waveforms alone were improved several times. The design of software is exclusively customized, and both parties have signed a confidentiality agreement and are not allowed to be used by third parties.   Every time our customer proposes a technical improvement plan, all of our personnel including our boss, technical director, production director, technical workers, sales director, sales manager, and salesperson will participate in it and carefully figure out the customer's intentions until the customer is satisfied.   The customer received the sample order and after using it, he was very satisfied with our product, so he ordered ten machines just last week. This time we achieve good results, our goal is to move to other products, such as high power as 300 watt and 500 watt pulse laser cleaning machines, because we found that their company has other high power machines, and even recommends laser welding machine, cutting machine, we believe that in the near future, we will have further and deeper cooperation.   Once again, we would like to thank everyone involved for their hard work and our customers for their trust in us.

2024

01/04

Air-cooled laser welding machine and water-cooled welding machine

When it comes to handheld laser welding machines, there are two main types available in the market: air-cooled and water-cooled. Both these types have their own advantages and disadvantages, and choosing the right one mainly depends on the user’s requirements. In this article, we will discuss the advantages and disadvantages of both air-cooled and water-cooled handheld laser welding machines.   Air-Cooled Handheld Laser Welding Machines   Advantages:   1. Portability: Air-cooled handheld laser welding machines are small and lightweight, making them easy to transport and use anywhere. They are also easy to handle and maneuver, making them an excellent option for small-scale welding applications.   2. Low Cost: Air-cooled handheld laser welding machines are less expensive than their water-cooled counterparts. This is because they require less complex equipment and fewer resources to operate.   3. Less Maintenance: As air-cooled handheld laser welding machines do not require complex cooling systems, they are easier to maintain. This can help save time and money on maintenance costs.   Disadvantages:   1. Lower Power: Air-cooled handheld laser welding machines have a lower maximum power output than water-cooled machines. This can be a disadvantage when working with thicker or stronger materials.   2. Limited Duty Cycle: Air-cooled handheld laser welding machines have a shorter duty cycle than water-cooled machines. This means they need to be allowed to rest for a certain amount of time after a specific period of use to prevent overheating.   Water-Cooled Handheld Laser Welding Machines   Advantages:   1. High Power: Water-cooled handheld laser welding machines have a significantly higher power output than air-cooled machines. This makes them an excellent option for welding thick or strong materials.   2. Extended Duty Cycle: Water-cooled handheld laser welding machines have an extended duty cycle, which means they can operate for longer periods without overheating. This enhances productivity and efficiency, making them a better option for larger-scale welding applications.   3. High Precision: Water-cooled handheld laser welding machines offer high precision and accuracy, making them an excellent option for working with delicate or intricate materials.   Disadvantages:   1. High Cost: Water-cooled handheld laser welding machines are more expensive than air-cooled machines. This is because they require a more complex cooling system to maintain optimum performance.   2. Lower Portability: Water-cooled handheld laser welding machines are bulkier and heavier than air-cooled machines. This makes them less portable and can be a disadvantage when working in different locations.   3. High Maintenance: As water-cooled handheld laser welding machines require a more complex cooling system, they are more challenging to maintain. This can mean higher maintenance costs and a more complex setup process.   Conclusion:   In summary, the choice between air-cooled and water-cooled handheld laser welding machines depends on the user’s requirements and the application. While air-cooled machines are lightweight, portable, and easy to maintain, they may not be suitable for higher power applications. On the other hand, water-cooled machines offer more power, an extended duty cycle, and high precision, but they come with a higher cost and complexity of maintenance. Therefore, it is essential to evaluate the pros and cons of each option before deciding which one to use in your welding applications.  

2023

07/21

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